Scope of Work
The outsourced Shift Chemist shall be responsible for ensuring the quality and consistency of cement production through real-time monitoring, testing, and reporting. The role includes both laboratory and field-based activities.Shift Coverage
Round-the-clock (3 shifts/day)
Key Responsibilities
Sampling & Testing
- Collect samples of raw materials (clinker, gypsum, fly ash), additives, and final cement as per defined frequency.- Conduct chemical analysis (e.g., LOI, SO₃, chloride, free lime) using wet chemistry and instrumental methods (XRF, XRD).- Perform physical tests (fineness, setting time, compressive strength, soundness) as per BIS/ASTM/EN standards.
Process Monitoring
- Monitor grinding parameters (mill output, Blaine, residue) and provide feedback to production for optimization.- Track clinker quality.- Ensure corrective actions are taken based on lab results.
Documentation & Reporting
- Maintain shift-wise records of all test results and observations.- Update SAP/LIMS or other digital platforms with real-time data.- Prepare daily and monthly quality reports for internal review.
Instrument Handling & Maintenance
- Operate and maintain lab equipment: XRF, Blaine apparatus, Vicat, muffle furnace, etc.- Ensure calibration and upkeep of instruments as per schedule.- Report any equipment malfunction immediately.
Compliance & Safety
- Follow all lab safety protocols and PPE requirements.- Handle chemicals and samples as per MSDS guidelines.- Support internal and external audits (ISO, BIS, EMS, etc.).
Coordination & Communication
- Liaise with production, packing, dispatch, and quality teams for smooth operations.- Participate in trials, new product development, and customer complaint resolution.
Deliverables
- Shift-wise test reports and logbooks.- Calibration and maintenance records.- Audit compliance documentation.- Monthly summary of quality KPIs.
Qualification & Experience Required
- B.Sc./M.Sc. in Chemistry or equivalent.- Minimum 1-2 years of experience in cement industry lab operations is preferable.- Familiarity with BIS/ASTM standards and cement testing protocols.
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